Showing posts with label DIY. Show all posts
Showing posts with label DIY. Show all posts

Tuesday, 29 July 2014

DIY 3D Printer

Ach, Garr! Ok I'm going through project boxes like a beast. Also going through 6061 like boeing on a Friday before clocking off. I finally give in to 3D printers after grumbling and flaming at makerbots and the like, deciding to make my own for under £80. Here's a draft I've started making. I Started with the frame, rails and electronics. Electronics are undecided as I refuse to buy Ardweeeenoe or anything Atmel due to their ethics on many levels that I won't go into detail about. But I'll be basing the communication protocol on one of the popular platforms and translating the source as I go. I saw this great post using a 4550 that I have a box full of.
 

The most costly part I've seen is the heated bed. I'll be making it from home etched PCB with a soldermask bonded to tempered glass that luckily a friend had kicking about. It's the PCB or the 6 meters of Ni-chrome that I've had for 10 years. Yes I know, my biggest problem is not researching others but diving in. It's half the fun, right?

Ok, I gave in to buying an extruder that is half the project cost as the part cost equals the final cost of £33. The individual parts cost £30 minus machining and a stepper, plus the true and tested design.

This is a bit of a rant I know. But the prices and markup of even the modern kickstarter printers are silly, well silly for someone who enjoys making mechanical devices.
 

For the stepper motors I may steal some from the CNC mill as I found that the ones that I thought could be used were too high a voltage for my drivers (134Ohm). They'll probably work but I want some reliability on not slipping steps. I found a nice Japan Servo Co.LTD 0.9 degree from some old medical equipment (a pump from a dialysis machine) that's 7.6 Ohm, but only the one, this maybe able to be compensated in firmware? This £80 Project may become £116 If I need 4 motors. 3 I'm sure will suffice with only one on the Z-axis with a timing belt to the opposite thread screw.

I find making a quick sketchup of the device will allow me to obtain materials at random and not necessarily in order. Example ordering 4x8*880 long stainless bar and calculating that the Y + X length * 2 = 878mm.